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Belt Permanent Magnetic Separator for Magnetic Materials

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Qingdao Dingli Machinery Co., Ltd.

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Belt Permanent Magnetic Separator for Magnetic Materials

Model NO. : S99

Structure : Belt Conveyor

Material : Carbon Steel

Material Feature : Oil Resistant, Heat Resistant, Fire Resistant

Application : Mining Transport

Condition : New

Material Size : ≤50 mm

Operating Temp : -20°C ~ +80°C

Protection Rating : Fully Sealed

Color : Customization

Transport Package : Export Packaging

Specification : Customizable

Trademark : Dingli

Origin : China

HS Code : 8474802000

Production Capacity : 100

MOQ : 1 Piece

Price : US $4,500 / Piece

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Product Description

Product Description of Y995 Permanent Magnetic Separator

The Y995 Series Permanent Magnetic Separator is a high-performance self-developed magnetic removal system, widely used in foundry sand reclamation (resin, sodium silicate, shell sand), bulk material handling, recycled sand, building materials, and metallurgy industries. It efficiently and continuously removes ferrous contaminants—such as gating scraps, bolts, steel shot, and iron chips—from material flow, protecting downstream equipment and improving sand purity and casting quality.

Featuring high-grade NdFeB permanent magnets in a multi-pole magnetic circuit design, the Y995 generates a surface magnetic field of ≥8,000 Gauss (0.8 T), effectively capturing even small ferrous particles (≥Φ2mm). The unit operates without power, energy consumption, or maintenance, delivering zero operating cost and eco-friendly continuous iron removal.

The Y995 is a critical component for sand cleanliness in modern green and smart foundries, enabling efficient, safe, and sustainable production.

Working Principle

Material Conveying
Spent sand or granular material containing ferrous contaminants is fed uniformly into the inlet zone via belt conveyor, vibratory feeder, or chute.

Magnetic Separation
As material passes through the high-intensity magnetic zone, ferrous contaminants are strongly attracted and held on the stainless steel separation belt, while non-magnetic material (sand, aggregate) flows forward under gravity and inertia.

Automatic Iron Discharge
The moving belt carries captured metal to the non-magnetic zone (end of magnetic circuit), where contaminants automatically release and fall into the collection bin, enabling continuous, uninterrupted iron removal.

Fully Enclosed Operation
Fully enclosed housing prevents dust emission. Inlet/outlet can be flexibly connected to existing conveyors, supporting multiple mounting options (inclined, horizontal, overhead).

Belt Permanent Magnetic Separator for Magnetic Materials

Key Features

Ultra-High Magnetic Field
High-energy NdFeB magnets with flux-concentrating design—surface field ≥8,000 Gauss, captures small ferrous particles (≥2mm).

Zero Energy Consumption, Maintenance-Free
Pure permanent magnet design—no power, no excitation, no motor, no heat—service life ≥10 years.

High Separation Efficiency, Stable Operation
Iron removal rate >99.5%, handles 10–150 t/h, suitable for 7×24 continuous operation.

Compact Structure, Flexible Installation
Modular design allows inclined mounting at conveyor head, in-line horizontal integration, or overhead suspension.

Heat & Wear Resistant
Belt made of food-grade polyurethane or rubber, heat-resistant up to 80°C; housing and rollers in stainless steel (304/316)—corrosion-resistant and easy to clean.

Smart Monitoring (Optional)
Optional iron buildup sensor + alarm + PLC output for remote monitoring and interlock shutdown

Main Technical Specifications
Parameter	Y995-600	Y995-800	Y995-1000	Y995-1200
Parameter	Y995-600	Y995-800	Y995-1000	Y995-1200
Effective Width	600 mm	800 mm	1,000 mm	1,200 mm
Capacity	10–40 t/h	30–60 t/h	50–90 t/h	80–150 t/h
Surface Field	≥8,000 Gauss (0.8 T)	≥8,000 Gauss (0.8 T)	≥8,000 Gauss (0.8 T)	≥8,000 Gauss (0.8 T)
Min. Capturable Iron	≥Φ2 mm	≥Φ2 mm	≥Φ2 mm	≥Φ2 mm
Material Size	≤50 mm	≤50 mm	≤50 mm	≤50 mm
Installation Angle	0°~ 25°	0°~ 25°	0°~ 25°	0°~ 25°
Belt Material	PU or Rubber	PU or Rubber	PU or Rubber	PU or Rubber
Housing Material	304 / 316 SS 304 / 316	304 / 316 SS 304 / 316	304 / 316 SS 304 / 316	304 / 316 SS 304 / 316
Operating Temp	-20°C ~ +80°C	-20°C ~ +80°C	-20°C ~ +80°C	-20°C ~ +80°C
Protection Rating	IP55 (fully sealed)	IP55 (fully sealed)	IP55 (fully sealed)	IP55 (fully sealed)

Typical Applications

Continuous iron removal on conveyor belts to protect crushers, screens

Purification of reclaimed sand, quartz sand, and foundry raw sand

Iron removal in raw materials for building materials, glass, ceramics

Integrated with S56L reclaimer, cooler, elevator for full automation

Company Profile

Qingdao Dingli Machinery Co., Ltd.

Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
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